Common Fault Causes And Troubleshooting (Maintenance Methods) Of Tungsten Argon Arc Welding Machine/TIG Welding
Tungsten inclusion
- Contact arc striking (arc striking with high frequency oscillator or high voltage pulse generator).
- Tungsten electrode melting (. Reduce welding current or increase tungsten electrode diameter, tighten tungsten electrode collet and reduce tungsten electrode extension length; replace cracked or torn tungsten electrode).
Poor gas protection effect
- The purity of protective gas is low (argon with purity (volume fraction) of 99.99% is used).
- The air supply in advance and lag time are short (there are enough air supply in advance and lag time).
- Insufficient gas flow (increase gas flow).
- The gas pipe is damaged and leaking (repair the damaged gas pipe).
Arc instability
- There is oil stain on the weldment (clean the weldment).
- The joint groove is too narrow (widen the joint groove and shorten the arc length).
- Tungsten electrode pollution (remove the polluted part of tungsten electrode).
- The tungsten electrode diameter is too large (use the correct tungsten electrode and collet).
- The arc length is too long (lower the nozzle distance and shorten the arc length).
Tungsten electrode loss is too fast
- Poor gas protection and tungsten electrode oxidation (clean the nozzle, shorten the nozzle distance and appropriately increase the argon flow).
- Reverse polarity connection (increase the tungsten electrode diameter or change to positive polarity connection).
- The collet is overheated and deformed (polish the tungsten electrode and replace the collet).
- The diameter of tungsten electrode is too small (replace with large diameter tungsten electrode).
- When welding is stopped, the tungsten electrode is oxidized (increase the lag air supply time, not less than 1s / 10A).